Lead-out & Run-out Solutions
Protect Aluminum Profiles During the Most Critical High-Temperature Stage
CALM provides PBO and Kevlar felt solutions designed for high-temperature profile handling, helping extrusion manufacturers protect surface quality and maintain stable production performance.
Understanding High-Temperature Profile Protection
During aluminum extrusion, freshly produced profiles leave the press at extremely high temperatures and require immediate support and transfer.
From the moment aluminum profiles leave the extrusion press to final stacking and storage, our products help manufacturers maintain consistent quality and reliable production efficiency.
At this stage, protective materials must withstand:
- Extreme heat exposure
- Continuous contact pressure
- High-speed profile movement
- Strict surface quality requirements
Without suitable protection solutions, aluminum profiles may experience:
- Extreme heat exposure
- Continuous contact pressure
- High-speed profile movement
- Strict surface quality requirements
Recommended Protection Solutions
PBO Felt Roller
High-Temperature Support for Initial Profile Transfer
PBO felt rollers provide reliable support immediately after extrusion, combining exceptional heat resistance with soft surface contact to reduce scratches and friction damage.
Benefits:- Excellent high-temperature performance
- Soft contact surface
- Reduced profile marking
- Long service life under continuous operation
Industrial Roller
Complete Roller Solutions for Stable Profile Conveying
CALM industrial rollers combine durable roller structures with high-performance felt coverings to provide stable profile support in demanding extrusion environments.
Benefits:- Stable conveying performance
- Reduced surface damage
- Suitable for continuous production lines
Heat Resistant Gloves
Safe Manual Handling in High-Temperature Areas
Heat-resistant gloves help operators safely perform inspection, adjustment, and maintenance tasks around high-temperature extrusion equipment.
Benefits:- Thermal protection
- Comfortable handling
- Suitable for production environments
Choosing the Right Roller Solution
Product | Best For |
Felt Roller | Customers replacing only the felt cover or using existing roller shafts. |
Industrial Roller | Customers requiring a complete roller assembly with felt covering for new equipment or full replacement. |
Recommended Protection Solutions
Exceptional Heat Resistance
PBO maintains reliable performance in extreme temperature environments where conventional felt materials cannot provide sufficient protection.
Excellent Surface Protection
The soft fiber structure minimizes friction and helps protect aluminum profiles from surface damage.
Stable Performance Under Continuous Operation
PBO maintains strength and dimensional stability during repeated high-temperature contact.
PBO & Kevlar Composite Felt Solutions
CALM combines PBO and Kevlar fibers to create high-performance felt solutions for different temperature conditions.
The PBO layer provides extreme heat resistance on the profile contact surface, while the Kevlar layer improves wear resistance and helps optimize cost.
Fiber combinations can be customized based on profile size, extrusion speed, and operating conditions.
Custom Solutions for Different Extrusion Lines
Every extrusion line has different profile sizes, production speeds, and equipment configurations.
CALM provides customized felt solutions based on:
·Roller dimensions
·Operating temperature
·Contact conditions
·Production requirements
FAQs
Why is PBO used for high-temperature profile protection?
PBO offers outstanding heat resistance and maintains stable performance during the initial high-temperature contact stage after extrusion.
Can Kevlar replace PBO in high-temperature areas?
Kevlar can be used in many high-temperature conveying applications, but PBO is usually preferred where profiles experience the highest temperatures and first contact conditions.
What information should I provide when selecting a solution?
Customers can provide equipment information, operating temperature, product dimensions, or photos. CALM will recommend suitable materials and configurations.